CFRP & Custom Composite
Mold Production

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CFRP Render

CFRP Composites Mold Manufacturing

Here at Plyable we recommend CFRP (carbon fiber reinforced polymer) if you’re looking for excellent value with larger volume production runs where hand lay-up production methods are used.

The low thermal expansion of a CFRP tool is perfect for applications where highly accurate, repeatable component geometry is required and the lightweight nature of CFRP makes it an excellent material choice for molding larger composite components.

We’re able to deliver molds at very competitive prices due to our manufacturing network that has over 1,500 machines, the largest mold production network in the world. We can quickly scale to meet your needs and provide you with the ability to track your order through every stage in the production process.

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What can we do?

Materials
  • CFRP
  • Pre-preg GRP
  • Wet laminated GRP
Process
  • Composite mold
  • Custom mold (including consultation with an expert for specific requirements)
Production methods
  • Pre-preg
  • Infusion
  • Wet-Lay
  • Hot Press
  • RTM
Surface finish
  • CFRP & Pre-preg GRP: Polished to required finish
  • Wet lay GRP: Tooling gelcoat polished
  • Class A surfaces direct from mold on request.

Tolerances

Type Tolerance Datum Inspection Criteria
Surface Profile ±0.4mm Best fit to CAD data or specified datum Points evenly distributed over surface with a minimum of 100 inspection points per m² of critical surface area.
Hole Location ±0.2mm Best fit to CAD data, UOS. 100% inspection
Hole center locations to be detailed on report discrete from other measurements
Hole Diameter F8 N/A 100% inspection
Hole diameters to be detailed on report as discrete geometric features

Want to know more?

We have carefully selected over 10 key materials. Click here for a full list of our materials.

Generating a quote using our online tool takes less than five minutes.

Over 96% of our online quotes are accurate the first time.

Customer Stories

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Learn how Vertical Aerospace used Plyable to go from CAD to first flight in less than 90 days