Get ready, set, GO! with Plyable
With a mission to offer a digital manufacturing revolution to the composite world through our seamless, customisable turnkey solution driven by leading engineers, backed by technology and partnership, you’ll find 360 degree support when you use Plyable for your D2M motorsport products.
You can find our more about who we are and what we do on our About us page.
Crafting Champions: The Art of Motorsport Manufacturing
In the fast-paced world of motorsport, every gram and millisecond counts. Our composite machine-driven manufacturing solution combines cutting-edge materials, machinery, technology and craftsmanship to deliver components that push the limits of performance.
From lightweight carbon fibre bodywork to structural chassis elements we pride ourselves on producing high-strength, low-weight solutions that meet the rigorous demands of competition. Whether our F1 or Nascar teams are looking for methods like CNC machining, wet lay up or filament winding, struggling with over-capacity or needing pioneering input from our highly qualified Design Engineering team our goal is to provide you with the products you need to get you into first place position.
We always strive to ensure every part delivers unmatched strength, aerodynamic efficiency, and reliability to help teams gain the crucial edge where it matters most – on the track.
Design right, first time, every time.
Excel with AI software
Experience faster, leaner production through our custom built software
Access suppliers
Access hundreds of approved suppliers, each offering unique capabilities
Offload capacity
Quickly find production support to meet your deadlines when your team is over-stretched
Expert support
Our Plyable Engineers have significant D2M experience across our sectors
Composite Community
Be part of a group sharing best practice manufacturing methods and insights
Additive 3D manufacturing
Bio-materials for the win
Motorsports partnerships
Additive manufacturing is the process of creating 3D objects from design files by adding material layer by layer to create a specified design. We have seen a huge trend in motorsport teams choosing this technique to add a lightweight, robust and intricate solutions for components and molds to produce racing cars.
Bio-materials such as flax, hemp and kenaf are becoming more popular substitutes for glass and carbon fibre due to their ability to meet sustainability criteria’s, as well as in some cases exceed in lightweight performance. We work with a number of manufacturers who specialise in alternative solutions to stay competitive, particularly in F1 motorsport.
Plyable offer long term partnership models with motorsports teams to provide design, tooling and manufacturing services at lower costs, shorter lead times and using the state of the art of composite tooling technology.
Want to know more? Send us an email to info@plyable.com
Industry challenges
Here’s some of the key challenges we’ve identified through our established relationships with motorsport engineers:
Balancing weight and strength
Simulation and Analysis
Rapid Development Cycles
Sustainability & waste reduction
Complex geometries
Achieving maximum stiffness-to-weight ratio whilst meeting crash safety and structural integrity requirements is a constant trade-off. As newer technologies evolve to support these challenges, manufacturers and material suppliers are pushing the boundaries to provide newer methods, such as 3D printing. Our portal can connect you to the right types of suppliers to help achieve your teams ambitions.
Finite Element Analysis (FEA) for composites is complex due to anisotropic material behaviour and layup variability. Plyable’s tech team can provide manufacturing variability; a clear digital thread between design, FEA, and production as well as fast accurate traceability so you can keep be clear with iterations and strategic with your improvements.
Motorsport teams need quick turnaround from concept to track-ready parts. We understand this puts a huge about of pressure on simulation and manufacturing accuracy. That’s why we’ve developed our D2M solution to mitigate risk and reduce the chance on end production re-production.
Carbon fibre offcuts and single-use prepregs generate significant waste and whilst recycling and reuse technologies are still maturing motorsport teams may need to consider other routes to reduce their emissions. Our Plyable portal can connect you to a wealth of suppliers who offer credible alternative solutions to help you sustain speed whilst reducing waste.
Aerodynamic bodywork and structural components often have complex shapes that are difficult to laminate or mold without wrinkles, voids, or delamination. Our experienced design engineering team have spent many years re-designing speed focused solutions for complex fascia’s and intricate parts across many industries can help you find award-winning methods. Our automated mold feature can also generate fast tooling solutions to meet the need for quick turnaround parts.
Our tech-led approach enables clients to:
Strengthen through capability
Our technology opens doors to find innovative methodologies and materials in our supply chain chain. When new developments arrive in the composite industry we ensure your team is in first place for production opportunities.
Scale through our global supply-chain
Our vetted and approved supply chain work to a minimum ISO 9001 standard. We work closely with our suppliers to ensure price, product quality and customer service matches our own brand and future ambitions.
Stay ahead using our connections
Understanding the unique challenges around innovation, R&D and sustainablility then using technology to find new ways to improve these areas of composite manufacturing is at the heart of our offering.
Generative Molding
Mold design in the fast lane ❯❯❯❯❯
Instantly generate bespoke mold designs from a component design file. Experience our unique patented technology
Our team of engineers, mathematicians and computer scientists have designed a leading-edge feature, especially suited to Carbon Fibre manufacturing. Automated molding allows engineers to auto-generate molds and patterns to precision-fit existing component designs. Receive a fast custom precision mold complete with full technical instructions and a pattern.
Phase 1
Calculate molded surface
Phase 2
Fill cutouts and holes and create runoff
Phase 3
Extrude boundary to mold box and fill faces
Phase 4
Add backing structure & LT holes
Plyable Insights
Plyable attends MIA CTS – The Motorsport Engineering and Technology Show
Mid-October 2025 saw the sales and marketing team visit Silverstone for the…
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Speed up your composite and metallic mold and part manufacturing, without compromising on quality.
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”Great communication, the website was very good and allowed easy sharing of files & communication.
The team were a great help and ultimately designed us a fantastic tool”
-Automotive client, July 2025